The invention concerns to hydro-mechanical engineering, and is more
exact with submersible multistage electro-pump units of a modular type for an
oil-extracting industry with which it helps to lift petroleum or water from
oil-well, draw-well, tanks and open reservoirs.
The basic question, which arises, probably, at any expert of hydro
machine-building, reading this information: "Why invent a wheel?" To answer
briefly: because the traditional impeller of modern pumps is designed not on a
science and contains some mistakes.
Let's consider some scientific rules of centrifugal pumps. The pumps
were invented very long time ago. It is known, that the Egyptians, in times of
Pharaoh, already used pumps giving water in pendant gardens located above the
level of the river, from which water was taken for a
half-willow.
After thousands of years, in ancient Greece
in IV century B.C., Aristotle formulates an axiom regarding the characteristic
of the pump,: "The Greatest work is made by force, which action coincides with a
direction of movement of a liquid, relocated by it
".
The force F a moving liquid in the flowing channel of impeller of a
pump is directed strictly from the centre to circumference on radius. The bent
blades of a traditional impeller lock centrifugal motion on direction of action
of force, reducing its potential.
Each stage of the multi-modular pump for a liquid decides two, in
some sort of opposite physical process: acceleration of a liquid up to the
greatest possible speed what to receive the greatest meaning of kinetic energy
of volume of a liquid and braking of this liquid to receive a maximum level of
potential energy (pressure), measure in meters of
lift:
Let's
consider the left part of this equation, with reference
to the traditional centrifugal pump. Now in an oil-extracting
industry the multistage electropump units of a modular
type are widely used, in which modules of driving impeller
are executed closed or open and have flowing channels
extending from the centre to periphery.
Let's
prove, that in such channels the law of a
flow " is broken hydrodynamical ":
The
area of cross section on an input in the flowing channel
of a traditional centrifugal wheel of the pump always
is less, than its area on an output:
Radius
of a wheel on an input in the channel always is less,
than radius on an output:
, but
Hence,
at identical angular of speed :
It means, that a flow of a working liquid having discontinuity flaw.
It causes occurrence vortical of separation currents, cavitation and failure of
submission. At regulation of submission, the power EFFICIENCY of the pump, its
pressure and productivity is essentially reduced.
Let's consider now the right part of equation: transforming of
kinetic energy into potential energy (in a pressure). In traditional type of
multistage of an electro-pump, the liquid from an output from a wheel of one
stage up to an input in a wheel of the following stage percussion is braked
about a wall of the frame with turn on 180 degree, that is the reason of
decrease of speed twice.
After that, the liquid in addition is braked about the blade of the
directing device placed usually between the next steps, therefore the
transformation of kinetic energy of flow of a liquid in potential (pressure) is
carried out with large losses.
In strict conformity with the marked hydro-dynamical laws, we create
a new type of the centrifugal pump named the confuser-diffuser pump. In the new
driving impeller, the law of continuousness of a flow "is observed". The driving
impeller of the pump does not have traditional blades, and the flowing part is
executed as accelerating of muzzle, that increases a pressure, the power
EFFICIENCY and allows them to work well in liquids with the large gas contents
and contents of firm particles.
The design of the driving impeller of the CDP allows the projecting
of the pump on small productivity of the order 5 m3/day 8 m3/day. Thus the rather large through passage apertures of driving
impeller of CDP allow to create a constructive number (line) of reliable
centrifugal of rodless pumps capable of high efficiency to replace existing of
sucker-rod pumps.
The opportunity has appeared to develop a "niche". The traditional
centrifugal pumps, as is known, have the bottom limit of productivity of about
20 m3/day and can not make it.
We shall consider your offers on organization of a serial
release of CDP pumps with small productivity at your enterprise.
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