The
strength of the given invention consists first of all that the RPEY can be made
in metal construction of a standard three-phase asynchronous electric motor by a
rotor with squirrel cage only by replacement of stator windings.
All
metal construction of asynchronous electric motor and all technology of its
assembly remain former. There is no need to retrain the personnel and to equip
manufacture with what or new machine tools and equipment.
The
RPEY made in metal construction of traditional asynchronous electric motor keep
all positive properties of the asynchronous electric motor, but thus there are
new unique properties:
1 The RPEY are
adjusted by smooth regulation of a voltage at constant frequency of a current.
Result:
Millions of consumers will receive accessibility for smaller price, reliable and
convenient in operation energy saving electric motors. Externally, RPEY can not
be distinguished from traditional asynchronous engines and it is easy to build
in to the existing process equipment. The high quality of energy on an input of
the electric motor is provided with auto transformers, simple, reliable,
accessible in price, and can be hand-operated or with a remote control. Thus
highly skilled attendants are not required. The operational charges do not
grow. 2. Mechanical
characteristic is steady and starting moment maximal and is 2 or 3 times more
than at the asynchronous electric motor.
Result:
Even to units with heavy start-up, apply RPEY without excess of the established
capacity, and consequently the electric motor works in the field of high
EFFICIENCY. It allows RPEY to be used in especially heavy cases of operation -
in mode of operations with a blocked rotor, for example, in a drive of rolling
mills or drive of drilling rigs.
3. At non-nominal loading the power
EFFICIENCY of RPEY is reduced insignificantly, as opposed to asynchronous
electric motors.
Result:
Even in a non-controllable drive at frequently varying loading, RPEY work more
economically than asynchronous by 2 -3 times. 4.
At significant fluctuations of voltage, including fall in some times, not
"overturns", as the asynchronous motor and steadily continues to work with
smaller capacity, but with high EFFICIENCY.
Result:
Safety in operation and high average EFFICIENCY on a long interval of time,
including work with alternating loadings, often start-up, stops, reversal,
idling and with small loadings. 5.
Repetition factor of starting currents is lowered with 7 up to 3.5. Result:
Automatically, without special devices the smooth start-up without impacts on
the connected machine is provided, the overheating is reduced during often
start-up and stops, the between-repairs resource raises. 6.
The critical overload of the engine is accompanied by smooth decrease of
revolutions of the shaft - critical moment and sharp stop is absent. Result:
The safety in operation of the engine and connected machine is increased; the
allowable number of start-up and stops during the given time and in special
modes is increased. 7.
The overall dimensions and weight are reduced on 25 % - 100 %, at preservation
of landing places of the asynchronous engine of similar capacity and
purpose. Result:
In standard dimensions of the asynchronous electric motor it is possible to
increase capacity by 25 %, and in a case of submersible electric motors it was
possible to raise capacity on 100 % (in 2 times).
The
result is magnificent.
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There
are, electric motors, which were developed more than hundred years was lead up
by the best research institutes and firms all over the world, can have on
hundreds kg less weight at the same useful capacity, besides that, there are new
unique properties. It has become possible due to the invention essentially of
new concept of project of electric motors of an alternating current.
Results
of tests modernized on the circuit RPEY of the serial asynchronous electric
motor ю4-400у, capacity of 500 kW (680 HP). In the factory protocols RPEY is
written down as ою-400у
The
name of parameter
|
ю4-400у
|
ою-400у
|
ю4-400сл
|
1. Rated power,
kW.
|
500
|
646
|
618
|
2. Rated voltage,
V.
|
6000
|
6000
|
6000
|
3. Rated current
of a phase, ю.
|
58
|
72,5
|
71,5
|
4. Sliding, %.
|
1,3
|
1,14
|
1,3
|
5. Weight of
the electric motor,
kg.
|
2070
|
2070
|
2290
|
6. Effectiveness
ratio of EFFICIENCY,
%.
|
94,7
|
95,6
|
94,5
|
7. Factor of
capacity Cos, %.
|
88
|
89,6
|
88
|
8. Moment of
inertia of a rotor,
kg m2
|
11
|
11
|
13
|
9. Time of transient,
sec.
|
0,538
|
0,345
|
0,4
|
10. Allowable
deviations of a
voltage from nominal,
%.
|
+10%-5%
|
+20%-80%
|
+10%-5%
|
11. Starting
moment, Йg m
|
322,6
|
503
|
479
|
12. Total losses
of the engine, kW.
|
28
|
29
|
36
|
|
After
modernization of the serial asynchronous electric motor ю4-400у-с3 under the
circuit RPEY, the useful capacity has increased on 146 kW (198.56 HP). Thus the
heating has decreased, and it means that is possible still to increase
capacity.
In
the same dimensions, but instead of 500 kW (680 HP) have received 646 kW (878.56
HP). The following on capacity the serial asynchronous electric motor
ю4-400сл-4сг has under passport 630 of kW (856,8 HP). Really develops only 618
kW (840.48 HP) and weight on 220 kg more.
Hence
economy of materials makes 220
kg, and stamped from dear electro-technical steel of
stator plates and bus-bar armature copper, and it is a nominal mode of
operations.
Besides
at the modernized asynchronous electric motor the frequency of rotation of the
shaft is adjusted simple by the multi-winding three-phase transformer. This new
property is not inherent in the asynchronous electric
motor.
But
the main difference from the standard asynchronous electric motor is energy
saving of property of RPEY. The traditional asynchronous electric motor has good
power parameters only in one point - point of nominal mode of operations.
The
energy saving RPEY motor has high power parameters in a wide range of change of
loading and voltage. The executed projects of RPEY have captured power line from
0.25 kW (0.34 HP) up to 2000 kW (2720 HP).
The
novelty of the technical decisions used by development of RPEY is confirmed by
the patents of Russia,
USA, Canada, Austria, Germany, France, Great
Britain,
and
Italy.
In
the conclusion, we shall note: the asynchronous electric motors can be replaced
on RPEY with huge economic benefit. We plan to create the first in the world
factory to manufacture the energy saving RPEY electric motors.
We
invite to this perspective project investors and all interested physical
and legal persons. |
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